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hilux 3L turbo install. project COMPLETED!

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Team Loco
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hilux 3L turbo install. project COMPLETED!

Postby Team Loco » April 26th, 2005, 12:36 pm

Fellas, i have a fairly new 2.8 D Hilux. How easy is it to turbo this engine? would i have to change pistons etc?
Last edited by Team Loco on January 18th, 2008, 4:40 pm, edited 2 times in total.

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gizmo
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Postby gizmo » April 26th, 2005, 2:45 pm

no u don't jus to Toyota or sumtin or in d bamboo

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DIESELTRINI
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Postby DIESELTRINI » April 26th, 2005, 3:23 pm

gizmo wrote:no u don't jus to Toyota or sumtin or in d bamboo


Junki? IS that you?

Diesel engines run very high compression so yes, you would at least need to lower compression before going to any FI. THe injection pump will also have to be changed or at least modified to accomodate additional fueling under boost.

If those engines came turbo, then you can chase down parts and swap, if not, it going to be tough, and will cost a lot of money and will probably not be reliable.

I would not attempt it if there is not a turbo equivalent to get parts from. Too much risk of breaking sheit.

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Postby blu-rolla » April 27th, 2005, 10:09 am

gizmo wrote:
no u don't jus to Toyota or sumtin or in d bamboo


Junki? IS that you?


:lol: :lol:
nah, yuh could actually understand what junki writing these days. this must be an early clone.

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RASC
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Postby RASC » April 27th, 2005, 11:03 am

blu-rolla wrote:
gizmo wrote:
no u don't jus to Toyota or sumtin or in d bamboo


Junki? IS that you?


:lol: :lol:
nah, yuh could actually understand what junki writing these days. this must be an early clone.


was about to ask the same thing oui

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toyoman
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Postby toyoman » May 1st, 2005, 11:21 am

3.0 turbo diesel swap from sr5 or prado

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Postby Team Loco » August 2nd, 2007, 11:36 pm

bought the turbo unit, gonna install

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Postby bleedingfreak » August 3rd, 2007, 8:58 am

Go strong brodda :!:

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Postby wagon r » August 3rd, 2007, 9:19 am

ent....

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Postby Team Loco » August 3rd, 2007, 10:03 am

Nah fellas, trying to organise an old block first, already got a head.

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wagon r
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Postby wagon r » August 3rd, 2007, 10:06 am

...well atleast we pong some sense into yuh ..... :lol: :lol:

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Postby Team Loco » August 3rd, 2007, 10:45 am

Yuh feel so, if I doh get one, I turboing this one!

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Postby VK-Sportsman » August 3rd, 2007, 11:10 am


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Postby Team Loco » August 3rd, 2007, 11:18 am

Yup, turbo kits are available from denco diesel, safari, toms, and many more. All are excess of US$4000

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Postby faskarz » October 22nd, 2007, 12:55 pm

Team Loco,call me re:Bush bars & sidesteps for Hilux SR5 Roger @ 680-1453
Thanx

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Postby Team Loco » January 10th, 2008, 10:35 pm


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Postby Stuckindmud » January 14th, 2008, 9:36 am

Boss link ther TL ,

so does that mean the project is on again?

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Postby Team Loco » January 14th, 2008, 10:13 am

Its on like donkey kong!

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Postby Stuckindmud » January 14th, 2008, 10:31 am

^^ kix.. lol

post up some pics of the project nah man!!

btw , whats your remommendation for the kleenoil setup?

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Postby Team Loco » January 14th, 2008, 10:38 am

the kleenoil system has proven itself. at 20,000kms and going, oil is still clean and grey. however, the filter cartridge needs changing now, but meh supplier missing in action right now.....

pics soon of install

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Postby Team Loco » January 15th, 2008, 5:45 pm

Day 1: start of project.

hurdles to overcome:
manifold studs seized- soek with wd40
really dumb position of A/c compressor bolts

pre-installation- the victim

Image

the original3L diesel pump:

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the donor pump off the 2LT. this pump will be scrapped for the diesel aneroid. Toyota was smart in their design. the top of the pump can come straight off and bolt on to the stock pump without a single modification. if you look carefully at the two pumps, you can see the four bolts to be remove for the swap. what is an aneroid? this is what advances the pump to supply more fuel when the turbo is in use. it is a simple vacuum system. many person simply advance the fuel screw, but this causes black smoking at low revs, and burns more fuel.

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after installation engine bay pic: (will post more pics soon of the actual install)

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turbo, manifold and one set of piping in.

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odds and ends, after one hr of installation

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All parts for this project were sourced from a 2LT 2.4 toyota diesel engine. the 3L was designed to be turboed. don't let anyone fool you. some dead give aways that toyota meant to turbo this engine are the fact that turbo manifold bolt holes are pre drilled on the head already, vacuum hose hard lines leading straight to where the turbo unit is are already there, straight swap of diesel pump aneroid onto the 3L pump. same hold true for the 2L naturally aspirated engine.

now as you can see, i didnt connect the turbo to the intake, since i am missing these parts. any help me out here will be appreciated.

tomorrow:

hook up blood (oil) to the turbo. the existing line on the turbo fell exactly on an oil vein on the block. direct bolt up.

hook up pyrometer and boost guage

source turbo timer

temporilly adjust diesel screw, pending installation on aneroid by YAV autoserv

laters

Stuckindmud
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Postby Stuckindmud » January 15th, 2008, 5:54 pm

LUV it !!!!! :twisted: :twisted:

keep it commin ..
hmm i thought i saw youat the GB lights this mornin!!!

Allyuh does work fass boi!

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Postby Team Loco » January 15th, 2008, 5:56 pm

yup, that was i.....went to llok for that missing intake hose and elbow. very elusive. aftermarket elbows are too long. the oem is specially curved for the a/c compressor back end

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Postby wagon r » January 16th, 2008, 7:04 am

nice...i''m truly impressed...yuh really going sll out to be an SR5.... :lol: :lol: :lol:

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Postby Team Loco » January 16th, 2008, 7:11 am

Lol! Nah, will still be an sr4

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Cooper
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Postby Cooper » January 16th, 2008, 9:31 am

Very, very cool. Waiting to see more pics of the install.



(I'm pretty sure you're giving wagon some ideas there) :mrgreen:

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wagon r
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Postby wagon r » January 16th, 2008, 9:52 am

....not at all, i going after a real SR5......if i cyar get one, there's a red look-a-like i want to buy....

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Postby Team Loco » January 16th, 2008, 10:05 am

i need a pyrometer, where can i get one?

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Postby Greypatch » January 16th, 2008, 11:11 am

nice project man yuh have some ballz to do it...

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Postby Team Loco » January 18th, 2008, 4:42 pm

PROJECT COMPLETED! THE UTE RUNS LIKE A FRIGGING CAR. didnt turn up all the boost though, just running a humble 6.5ibs until the engine gets use to it. i felt a 50% gain in performance even with that little boost. but what really amazed me is how silent the engine is now. all i hear inside is the sound of the turbo spooling. going to install the aneroid on monday. pics later

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