Haha, yeah no real updates yet but let me see what I can do. Block and crank was sent to the machine shop to have them both polished as my parts came in. I ain't gonna lie after selling the S15 I did not have the drive to continue the project, but when I finished making my last payment for engine parts and they came in I got back some of that enthusiasm. Swung by my shipping people and picked up the parts and checked them over everything was there all with some nice Tomei stickers.
So I sent the block for the work so I can begin the block final assembly ...... bad news the machinist called me and told me that cylinder one had a bit of rust that worried him and he recommended sleeving the cylinder. He said everything would be in order after that, he knew of my build and he said that he would try and factor it in the build cost by giving me a bredren price

, thanks man. So now the block has been sleeved on that cylinder and the piston-to-wall clearances checked and rechecked and the first five good cylinders were spot-on, the last one now needs to be polished out to 1 thou clearance again and everything will be perfect. I have a spare block that has some damage that I am going to sleeve when I get some extra cash and I am also gonna pick up some used JE pistons from a friend and fit it to the other block as a spare, this will be later on down the road, that head will also get some porting done and the full overhaul but that is later on in the year. So I should be getting the block today and block assembly should be done by weekend after which the block will be lubricated and wrapped with cling wrap until the head is ready to mate.
Today I am placing an order for a Cosworth Headgasket, new idler and tensioner pulleys with new bolts and studs and nuts. I am also placing an order via Australia for new -10AN cam cover fittings and oil return fittings along with two new N1 water pumps and two crank collars. Colour scheme has somewhat been thought through and I am going with midnight purple cam covers, wrinkle black intake manifold, chrome individual throttles and butterfly setup and the Blue Tomei Fuel Rail. The block will be sprayed with something a little lighter so that I can detect any leaks I may have easily and the head will be going in a Duplicolor ground coat/primer metallic silver. The center coil pack cover will also be in midnight purple with the chrome Tomei Engine Specialist ornament plate. All turbo lines will be braided and manifolds heat wrapped.
The cam gears are Greddy Adjustable along with a new Greddy Timing Belt that I may change to a Tomei before it all goes together and have this Greddy for the other build. The clear cam gear cover will be the last piece to go on and merely for asthetics. The return line from the head too is braided and is tigged to the sump for a quick direct route for oil form the head. The block is also being fitted with a Tomei oil restrictor to restrict the oil flow to the head as the engine is getting a new heart with the addition of the Tomei 'million dollar' oil pump. Turbos still have to get in-line restrictors for them so that they don't blow within the break in period. The sump is going off today to have the ends cut and shut and after which the Tomei baffle plate will be added to help with the oil starvation problems that people encounter.
I already have an Apexi Power FC L-Jetro so I will be getting twin Z32 MAFs and the necessary piping for the intercooler pipe setup. I have located the intercooler that I will be using so I will have a next intercooler up for sale soon, the intercooler is 3.5" thick and it should do the job. The BOV will be a Greddy Type R BOV that I got off tarmacdevil and should be up to whatever I throw at it. The head is gonna be a while though as I am gonna be scrapping it down and having it decked and then rebuilding it with new gaskets and valve seals and at the same time having the valve clearances checked to factory spec and at the same time installing the HKS cams. Yeah plenty of work but at least I am stoked about it so that should help me carry on now.
As for the car, the guy has been scheduled to come month end to finish spot weld the engine bay and the flooring and from there I can finish prepare the car for primer and paint. I am gonna fit the side skirts and rear bumper and primer it with the car but the front bumper needs work so that will happen after and besides when the intercooler goes on there will be cutting and test fitting for sure. Can't wait to get the interior prepped and painted so that I can begin installing all the gadgets I got for the interior. I am removing the Air Bag setups and replacing the dash air bag setup with a motorized PC monitor screen, yeah I am installing a miniature PC in there which will have a touchscreen setup used for tuning the car and for some bling. The Defis will be fitted either on top the dash over the A/C vents or directly in the A/C vents and just use the two sides for A/C, it ain't a daily but I still want cold breeze, BITE ME!!!! I am still hunting around for two Bride reclinables, but not a priority right now. I have my new front windscreen and quarter glasses and all the plastics for the interior sorted, the center console needs some work to fit but I will cut and fibreglass it and it should be alright.
The fuel setup is going to be simple, a stock internal pump being used as a fuel pickup and then an external pump with a SARD Swirl/Collector Tank and an inline fuel filter. I may also get an ACCUSUMP setup for the oil supply to the engine but not right now. I am swaying to a graphite metallic colour much like that of the new corolla for the car with wide front fenders, pulled rear fenders, carbon Nismo quad vented front bumper and carbon rear trunklid. Later on I will be getting carbon doors but not in the budget. As for wheels I am using some staggered impuls with 8.5 and 9.5 for now but I am looking at 9.5 and 11 SSR's with a low offset and also in carbon, but that is a dream for now. Any way carry on, I am sure over the next year the car will take changes again but things are progressing.
Jason.